HARNESS

Cable Assembly Visualized

 

ProjectionWorks Simplifies the process of building wire harnesses by projecting step-by-step instructions directly onto the harness board.

Projection grants the unique ability to use rapidly reconfigurable harness boards, eliminating the need to print or store harness boards.

Average

Expected Results

INCREASE

%

Efficiency

kEY

fEATURES

Remove cost for printing materials

The need to print materials to build a harness also increases overhead costs by requiring large size paper, ever increasing ink prices, and maintenance for a large-scale printer. Even on smaller scale printed drawings, these overhead printing costs quickly add up over time reducing your bottom line.

Eliminate wasted space storing harness boards

For each harness that is built, generally, a corresponding plywood board with nails is needed. Further, if multiples of each of these harnesses need to be created simultaneously, additional plywood boards with nails are required. This can very quickly fill up storage leading to more and more space being required. Unfortunately, as the storage footprint expands in your shop, your revenue generating space for harness assembly decreases.

Reduce harness rework due to human error

By breaking down the assembly process of a harness into its logical components we can improve the quality of work from the technicians in a shorter time. Projecting only the information that the technician requires for a single given task ensures mistakes will be significantly reduced and the time to build will be decreased.

Easily distribute changes to work instructions or board layouts

Changes made to a harness in ZUKEN E3.Series can be exported and subsequently imported into to ProjectionWorks for fast turn-around time to the shop floor without the need to reprint any drawings! Each subsequent time the harness is built, the new work instructions will be automatically available to the technician.

Reduced 80 hours on Nacelle Intet Duct

Cleco fastener installation

Reduced 96 hours on Wing Installation

Template placement, drill guidance, fastener install

Reduced 80 hours on Mid-life Modification

Install 4-layer doublers over troop door on cargo plane – fastener installation

U.S. AIR Force

“Now, dozens of mechanics on the F-35, P3, C5 and C-130 production lines are using ProjectionWorks 3-D technology to project assembly instructions directly onto aircraft parts. The future of aircraft manufacturing has been fundamentally altered with this new technology.”

TURNKEY CHAMBERS

QC MEASUREMENTS

COMPACT REFLECTORS

TURNTABLES & FOAM COLUMNS

PYLONS & ROTATORS

ANTENNA TEST POSITIONER

TRANSMISSIVITY TESTERS

PERSONNEL WORK PLATFORMS