Founded in 1990

Solving Hard Problems Every day

At Delta Sigma Company, we stand by our process to ensure you receive the best customer experience while our team of experts work to solve your production challenge.

Industries we serve

Delta Sigma Company's capabilities include engineer-to-order factory automation, RCS and antenna measurement systems, and cutting-edge mixed reality.

Factory Automation

Turnkey custom machines for aerospace, automotive, and shipbuilding manufacturing.

RCS and Antenna Measurement Systems

Specialized state-of-the-art low observable measurement systems.


Simplify any assembly process into step-by-step instructions and verify user measurements.


Reduce masking time and increase precision on any full-scale production vehicle.


Eliminate harness rework due to human error by displaying tasks directly onto the harness board.


Delta Sigma Company (DSC) specializes in designing and building:

Our Story


Our mission is to design and build custom systems used to automate precision manufacturing and complex assembly tasks. Delivering on this goal, Delta Sigma Company’s (DSC) capabilities include engineer-to-order factory automation systems, robotics, and cutting-edge mixed reality systems.

Our company values include integrity, honesty,  and accountability. We pride ourselves on our transparency with our partners as we manage your project from start to finish. We meet and exceed expectations with our proven track record of delivering projects on-time and on-budget.

Our Impact in Numbers

Delta Sigma Company Has Delivered
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Completed Projects

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Latest Articles

“Using a beam of light as an “alignment pin” for making critical aircraft fuselage section mates.” Precision Alignment Using Machine Vision Delta

“Machine Vision alignment system helps install new engine pylons on Air Force C-5M.” Ensuring correct alignment of Air Force C-5M pylons When

“Delta Sigma’s engineers use vision-based measurements to help assemble aircraft for Lockheed Martin.” RCS Measurements for In-Process Verification DSC has completed the

Automatic Drilling Gantry Replaces Manual Drilling This project was to replace a manual drilling process of the primary Wing Beam structural panels

Large, Lightweight, High Precision Milling Machine for Cutting Aircraft Wings This project was to replace a manual process that used a handheld

Calculating and Cutting the Optimal Mating Surface in Aircraft Wing Joints This project was to develop and build a wireless measurement technique

Reduced Floor Space and Increased Productivity This project reduced the floor space requirements by 70% while improving productivity by 400%. The system

From One button-push per Rivet to One button-push per Panel This project was to create a CNC capability on an old machine

Automating A Manual Drilling Process With Computer Numerical Control (CNC) This project took a long difficult manual drilling process and fully automated

“Smart camera system helps calibrate high-precision CNC drill.” Automating F-22 Aircraft Production The F-22 vertical stabilizer has a few thousand holes for

Mobile and Fixed Rollover Fixtures for Fighter Jet In this project Delta Sigma produced two rollover systems – one mobile to take

December 8, 2020 – Westford, MA, USA – Delta Sigma Company and Zuken USA Inc. announced a partnership to bring enhanced manufacturing

Improved Production Time, Continuity, and Customer Satisfcation 3-D innovation slashes production time, boosts design options and provides owners greater participation in their